High-Performance 3594195 HX82 Turbocharger for Cummins ISX QSX15 Replacement

$1,150.00

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100K+ Customer Trust

Selected by industry leaders worldwide for proven quality.

1-Year Standard Warranty

12 months coverage to guarantee long-term performance and reliability.

Fast Dispatch

Guaranteed shipping for all in-stock items within 24 hours.

Deep Customization Options

Bespoke solutions tailored exactly to your project's technical specifications.

Part Number:​​ 3594195;3594196;4025027;5323941 Type: Turbocharger
Model:​ Previous Version:
Engine Model: Application:
Condition:​ Brand New Material: Alloy / K18 Steel
Fuel Type: Diesel Purpose: For replace/repair
Warranty: 12 Months Standard: OEM Standard
Cooling: Payment Terms: L/C, T/T, Western Union Paypal
Package: Neutral MOQ: 1/pcs

3594195 HX82 Turbocharger for Cummins ISX QSX15 Replacement

High-Performance Turbocharging Solution for Cummins Heavy-Duty Engines

Cummins ISX and QSX15 engines are recognized worldwide for their exceptional durability, fuel efficiency, and power output. These engines are commonly used in heavy-duty trucks, mining equipment, oilfield machinery, construction equipment, agricultural machinery, marine applications, and industrial power systems.

To achieve their impressive performance levels, these engines rely heavily on advanced turbocharging technology. The 3594195 HX82 Turbocharger is specifically designed to deliver the airflow and boost pressure required for optimal combustion efficiency and engine performance.

When a turbocharger begins to fail due to bearing wear, oil contamination, excessive heat, or foreign object damage, engine efficiency decreases significantly. Common symptoms include loss of power, excessive exhaust smoke, increased fuel consumption, and reduced productivity.

The 3594195 HX82 Turbocharger Replacement offers a reliable and cost-effective solution for restoring engine performance while minimizing downtime and maintenance costs.

Manufactured according to strict quality standards, this turbocharger undergoes precision balancing, comprehensive inspection, and performance testing to ensure dependable operation under demanding working conditions.


3594195 Key Specifications

Item Specification
Product Type Complete Turbocharger Assembly
Part Number 3594195
Turbo Model HX82
Engine Models Cummins ISX, QSX15
Fuel Type Diesel
Cooling Type Oil-Cooled
Bearing Type Journal Bearing
Condition Brand New
Actuator Included if Applicable
Balancing Test 100% High-Speed Balanced
Installation Direct Replacement
Quality Standard OE Equivalent
Warranty Available Upon Request

3594195 Product Features and Benefits

Restore Original Engine Power

A worn turbocharger can significantly reduce engine horsepower and torque. This HX82 turbocharger restores proper boost pressure and engine output.

Enhanced Fuel Efficiency

Efficient air compression allows more complete fuel combustion, helping improve overall fuel economy.

Heavy-Duty Construction

Designed using high-strength alloys and heat-resistant materials capable of handling demanding industrial environments.

Precision Balanced Rotor Assembly

Every rotating assembly is dynamically balanced to reduce vibration and ensure smooth operation.

Long Service Life

Built with premium materials and strict manufacturing controls to provide extended durability under continuous heavy loads.

OE-Style Installation

Engineered to match original equipment specifications for easy installation and reliable fitment.


3594195 Why Turbochargers Matter for Cummins ISX and QSX15 Engines

Modern diesel engines depend on turbocharging technology to achieve maximum efficiency and performance.

The turbocharger uses exhaust gas energy to compress intake air before it enters the combustion chamber. This process increases oxygen availability, allowing more fuel to burn efficiently.

Key benefits include:

  • Increased horsepower
  • Higher torque output
  • Improved fuel economy
  • Reduced exhaust emissions
  • Better engine responsiveness
  • Enhanced high-altitude performance

A malfunctioning turbocharger can negatively affect all aspects of engine performance and operational efficiency.


3594195 Common Symptoms of Turbocharger Failure

Recognizing early signs of turbocharger problems can help prevent expensive repairs and downtime.

Reduced Engine Power

Insufficient boost pressure often results in sluggish acceleration and lower productivity.

Excessive Exhaust Smoke

Blue, gray, or black smoke may indicate turbocharger oil seal failure or airflow issues.

Increased Oil Consumption

Damaged seals can allow engine oil to enter the intake or exhaust system.

Unusual Turbo Noise

Whining, grinding, or metallic noises may indicate bearing wear or rotor damage.

Check Engine Warnings

Electronic engine control systems may trigger fault codes related to boost pressure abnormalities.

Poor Fuel Economy

A failing turbocharger often causes inefficient combustion and increased fuel consumption.


3594195 Application & Compatibility

The 3594195 HX82 Turbocharger is designed for various Cummins heavy-duty diesel engine applications.

Compatible Engine Models

  • Cummins ISX
  • Cummins QSX15

Typical Equipment Applications

Depending on engine configuration and equipment specifications, this turbocharger may be used in:

Heavy-Duty Trucks

  • Highway Trucks
  • Long-Haul Trucks
  • Fleet Vehicles

Construction Equipment

  • Excavators
  • Wheel Loaders
  • Dozers
  • Cranes

Mining Equipment

  • Haul Trucks
  • Drilling Equipment
  • Earthmoving Machinery

Industrial Equipment

  • Power Generation Units
  • Compressor Systems
  • Industrial Power Packs

Agricultural Machinery

  • Large Tractors
  • Harvesting Equipment

Marine Applications

  • Commercial Marine Engines
  • Workboats

Compatible Part Numbers

  • 3594195
  • HX82

Always verify the original turbocharger part number and engine serial number before ordering.


3594195 Technical Notes

Pre-Installation Inspection

Before installing a new turbocharger:

  • Replace engine oil and oil filter.
  • Clean oil feed and return lines.
  • Inspect air intake components.
  • Check intercooler condition.
  • Verify crankcase ventilation system.
  • Inspect exhaust manifold and piping.

Failure to address contamination sources may lead to premature turbocharger failure.

Turbocharger Priming Procedure

Proper lubrication is critical during installation.

Recommended steps:

  1. Fill the oil inlet with clean engine oil.
  2. Rotate the shaft manually.
  3. Crank the engine without starting.
  4. Confirm oil pressure before full operation.

Air Intake System Maintenance

Inspect for:

  • Damaged air filters
  • Loose connections
  • Intake leaks
  • Foreign object contamination

Clean intake systems help maximize turbocharger lifespan.

Exhaust System Inspection

Check for:

  • Exhaust restrictions
  • Cracked manifolds
  • Damaged gaskets
  • Excessive back pressure

Proper exhaust flow is essential for optimal turbocharger efficiency.

Lubrication Requirements

Use engine oils approved by Cummins and follow recommended maintenance schedules.


3594195 Manufacturing and Quality Assurance

Every HX82 turbocharger is manufactured under strict quality control standards.

Quality Control Procedures

Raw Material Verification

All materials are inspected before entering production.

Precision Machining

Critical components are produced to exact engineering tolerances.

Dynamic Balancing

Rotating assemblies undergo advanced balancing procedures.

High-Speed Core Testing

CHRA units are tested under simulated operating conditions.

Leak Testing

Air and oil sealing systems are verified before shipment.

Final Inspection

Each turbocharger undergoes a complete quality review prior to packaging.


3594195 Benefits for Equipment Owners and Fleet Operators

Replacing a failing turbocharger before catastrophic failure can provide substantial operational benefits.

Reduced Downtime

Avoid unexpected breakdowns and costly repairs.

Improved Reliability

Restore dependable engine performance.

Lower Operating Costs

Improve fuel efficiency and reduce maintenance expenses.

Extended Engine Life

Proper turbocharger operation helps reduce engine stress.

Enhanced Productivity

Maintain optimal equipment performance and utilization rates.


3594195 B2B Supply

Professional Turbocharger Manufacturer and Exporter

We specialize in supplying turbochargers and turbocharger components to customers worldwide.

Wholesale Supply Programs

Available for:

  • Turbocharger Distributors
  • Engine Rebuilders
  • Equipment Dealers
  • Fleet Maintenance Companies
  • Industrial Service Providers
  • Mining Equipment Suppliers

OEM Manufacturing Services

We support:

  • OEM Production
  • Private Label Branding
  • Customized Packaging
  • Product Identification Labels
  • Customer-Specific Specifications

Bulk Production Capability

Stable production capacity supports long-term supply agreements and large-volume orders.

Global Export Markets

We regularly export to:

  • North America
  • South America
  • Europe
  • Middle East
  • Africa
  • Southeast Asia
  • Australia

Turbocharger Components Available

In addition to complete turbochargers, we supply:

  • CHRA Cartridges
  • Compressor Wheels
  • Turbine Wheels
  • Shaft & Wheel Assemblies
  • Repair Kits
  • Bearing Housings
  • Compressor Housings
  • Turbine Housings
  • Actuators

3594195 Why Choose Our HX82 Turbocharger?

Strict Quality Standards

Every turbocharger is inspected and tested before shipment.

Competitive Factory Pricing

Direct manufacturing ensures excellent value without compromising quality.

Technical Support

Our experienced team can assist with application verification and product selection.

Fast Global Delivery

Efficient production and logistics systems support timely deliveries worldwide.

Long-Term Supply Stability

Reliable manufacturing capacity supports ongoing procurement needs.


3594195 Product FAQ

Q1: Is this turbocharger a direct replacement for 3594195?

Yes. It is designed as a direct replacement for the original 3594195 HX82 turbocharger.

Q2: Which engines is this turbocharger compatible with?

It is designed for Cummins ISX and Cummins QSX15 diesel engine applications.

Q3: Is the turbocharger brand new?

Yes. This is a completely new turbocharger assembly.

Q4: Has the turbocharger been balanced?

Yes. Each unit undergoes dynamic balancing and final quality inspection.

Q5: Does it include the actuator?

The actuator is included when required by the original configuration.

Q6: What causes turbocharger failure?

Common causes include oil contamination, insufficient lubrication, excessive exhaust temperatures, foreign object damage, and poor maintenance practices.

Q7: Do you offer wholesale pricing?

Yes. We provide competitive pricing for distributors, dealers, repair facilities, and fleet operators.

Q8: Can you provide OEM or private-label services?

Yes. OEM manufacturing and customized branding services are available.

Q9: How can I confirm compatibility?

Please provide the original turbocharger part number, engine model, or engine serial number for verification.

Q10: Do you ship internationally?

Yes. We provide worldwide shipping and export support for customers globally.


3594195 Order Your HX82 Turbocharger Today

When your Cummins ISX or QSX15-powered equipment requires reliable turbocharger performance, the 3594195 HX82 Turbocharger Replacement delivers the durability, efficiency, and reliability needed for demanding applications. Manufactured to OE-equivalent standards and thoroughly tested for quality, this turbocharger is an ideal solution for restoring boost pressure, engine power, and productivity.

Contact us today for pricing, wholesale opportunities, OEM projects, and worldwide shipping support.

3594195-HX82-TURBOCHARGER 3594195-HX82-TURBOCHARGER 3594195-HX82-TURBOCHARGER 3594195-HX82-TURBOCHARGER

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Frequently Asked Questions

We provide a wide range of turbocharger spare parts to support both remanufacturing and repairs. Our product lineup includes practically everything you might need. Here are some of the key parts we offer:

  • CHRA (Core Assemblies): Complete cartridge core units for various turbo models.
  • Turbine Wheels & Shafts: Turbine wheel-and-shaft assemblies available in different sizes and materials.
  • Compressor Wheels: High-precision compressor wheels made from durable high-strength alloys (aluminum or even titanium, depending on the application).
  • Bearing & Seal Kits: Overhaul kits with journal bearings, thrust bearings, seals, and rings for rebuilding turbos.
  • Actuators & Components: Wastegate actuators (mechanical) and electronic actuators, plus related small parts.

These spare parts cover most major turbocharger brands and models for commercial diesel engines as well as passenger vehicles. If you’re looking for something specific, just let us know the turbo model or the OEM part number, and we’ll quickly check if we have it available.

Making sure you get the right part is really important. The best way is to use the original equipment manufacturer (OEM) part number or your turbo’s model number as a reference when you order. Every turbocharger usually has an ID tag or an engraved number on it — if you give us that info, we can find the exact spare part you need.

Our sales engineers are also ready to help. If you let us know your engine model, the turbo’s model (or serial number), and maybe what problem you’re trying to fix or which component you’re replacing, we can cross-check and guide you to the right part. This way you’ll have a correct match and avoid any mix-ups.

We can also provide product catalogs or technical datasheets if you want to double-check the specifications yourself before buying. Just let us know, and we’ll get those to you.

Generally, we don’t have a strict minimum order for our standard parts — you can even order just one piece if that’s all you need. We know remanufacturing shops sometimes want to test a part’s quality first, so small sample orders are totally fine with us.

If you’re looking to buy in bulk, we can certainly discuss volume discounts. The only time we might have a minimum order is if it’s a very specialized or custom-made component, due to the production requirements. In those cases, we’d let you know upfront if any minimum applies.

In most situations, whether you need a single item or a large batch, we’re happy to accommodate. We pride ourselves on being flexible and building long-term relationships with our clients.

We offer a standard 12-month warranty on all our turbocharger spare parts. The clock starts from the date we ship them out, unless we’ve made a different agreement (for example, starting from the installation date in some cases). In short, if any part fails due to a manufacturing defect within those 12 months, it’s covered under our warranty.

If you do encounter a problem that you believe is our fault within the warranty period, just let us know. We’ll typically ask for some details about what happened (maybe a report or photos) so we can understand the issue. Once we’ve confirmed it’s a warranty case, we’ll send you a replacement part or offer you a full refund/credit for that item. We stand behind our products, so if there’s a genuine quality problem, we’ll make it right as quickly as possible.

Our warranty covers failures that result from defects in our parts (materials or workmanship) under normal use. For example, if a compressor wheel had a casting flaw or a cartridge assembly wasn’t balanced properly at the factory and it causes a premature failure, that’s on us and would be covered.

However, there are some situations that are not covered by our warranty. Here are the main exclusions:

  • Improper Installation or Misuse: If the part was installed incorrectly or used incorrectly — e.g. not priming the turbo with oil before startup, wrong gaskets, misassembly.
  • External Factors (Oil Starvation or Contamination): Failures caused by inadequate or dirty oil (e.g. blocked feed lines or poor oil quality).
  • Foreign Object Damage: Debris entering the turbo (intake or exhaust) and damaging parts.
  • Operating Outside Design Limits: Engine or turbo run beyond design parameters (overspeed, excessive exhaust temperatures, etc.).
  • Normal Wear and Tear: Gradual wear of consumables (e.g. seals) under regular usage.

In essence, if a part fails because it had a defect, it’s covered. But if it fails due to misuse, external factors, or normal wear, it’s not. If you ever need to claim warranty, we’ll review what happened (often via photos or a failure report) and may examine the part. That ensures we handle claims fairly and transparently.

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